PRESS RELEASE, November 4, 1998
CarterCopter successfully completes phase-one runway tests. Limited flight-tests
to be conducted next at Sheppard AFB.
Wichita Falls, Texas: Tuesday, November 3, 1998.
Flight testing of the revolutionary CarterCopter gyroplane resumed on
Thursday, October 29, 1998, with test pilot Don Farrington at the controls
and test pilot Jay Shapley assisting. A hard landing had damaged the aircraft
five weeks previously during phase-one runway tests. The tests had been
otherwise successful (see press release of Sept.24, 1998).
While repairs to the nose wheel, right wing tip, and one tail-fin tip
were being made, a fourth generation 'extremely-high-inertia' rotor was
built and installed. The new rotor is 'straight', whereas the previous
rotor had contained a dogleg near each tip. The dogleg had reduced rotor
stress but had increased cyclic and collective loads. These loads had
contributed to an unacceptable rotor control-lag. Static tests with the
new rotor confirmed that at rotor speeds as high as 400 RPM, the pilot
can now move the rotor disk spindle from center position to the forward
stop, then back to the rearward stop and again to the center position
(32 degrees total) in under two seconds. Normal flying RPM is expected
to be in the 125-300 RPM range, depending upon the lift provided by the
rotor.
The same 5,000-foot runway used for the phase-one tests was again used.
The goal was to confirm readiness for flight tests scheduled later in
the month on the 14,000-foot runway at Sheppard AFB.
First, the test pilots confirmed the control-lag problem was solved by
the new rotor. Next, they developed the techniques needed to fly slowly
off the ground with rotor RPM, cyclic, and collective -- all stabilized.
Each test began by smoothly rotating the aircraft back onto its tail boom
'training wheels'. Then, with a constant runway speed established and
a constant collective pitch on the rotor, aircraft pitch was adjusted
with the cyclic stick until the training wheels were barely off the ground.
As soon as rotor RPM stabilized, runway speed was slowly and incrementally
increased until the aircraft left the ground. Altitude was limited due
to the short length of the runway.
Throughout these brief flights, the cyclic stick position remained essentially
centered both fore and aft and side to side. This confirmed that the blade
hub delta-3 angle was correct. Delta-3 is a condition whereby the rotor
teetering axis is angled off the normal of 90 degrees to the rotor spanwise
centerline. The purpose of delta-3 in the CarterCopter is to reduce rotor
flapping and to help its 'extremely-high-inertia' rotor respond more quickly
to cyclic pitch changes (a high-inertia rotor will resist change to its
plane of rotation). If the delta-3 angle had proven incorrect, the pilot
would have had to hold the cyclic stick to one side in order to fly straight.
If the position had been close to the side travel limit a new rotor hub
with a different delta-3 angle and new blade pitch arms would have been
required.
Test pilots often have only prior experience and instincts available
to help find correct flight values. This time a computer model developed
by CarterCopters L.L.C helped them. Several years in the making, the computer
model predicts how the aircraft will behave. Actual flight data has agreed
closely with the computer model -- thus far. As the flight envelope expands
and more actual flight data is obtained the model will be fine-tuned.
At Sheppard AFB, the flight characteristics between 50 and 100 MPH will
be explored. This range is the calculated minimum-horsepower speeds for
the CarterCopter. It is where the aircraft should prove most controllable.
The goal of phase-two testing is to expand the envelope from slow flights
of 30 MPH, where the rotor provides the control and most of the lift,
all the way to flights of 150 MPH, where the wings provide most of the
lift and the ailerons and stabilator provide most of the control.
The phase-three testing goal will be to develop and demonstrate zero
roll landings and takeoffs.
The phase-four testing goal will be to fly as fast as possible with minimum
rotor RPM and still maintain good rotor stability.
CarterCopters L.L.C. is funded by private investors and by a Small Business
Innovative Research grant from NASA. The company's business plan is to
develop the technology for practical high speed rotary wing flight, prove
the technology by breaking records, and then license the technology to
kit and certified aircraft manufacturers.
For complete information and pictures, please see the CarterCopters web-site
at www.cartercopters.com. Status reports on the flight-testing will be
posted periodically on the web-site.
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